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OUR WORKSHOP

Workshop & Manufacturing Facilities

Advanced infrastructure, specialised machinery and skilled engineering capabilities supporting large electrical motor repair, rewinding, manufacturing, machining, testing, balancing and refurbishment.

ENGINEERING INFRASTRUCTURE

Our Workshop & Engineering Infrastructure

Our workshop combines heavy-duty handling equipment, precision machinery and specialised electrical engineering facilities to support large industrial motors, generators, rotors, stators, coils and associated components.

Heavy Engineering

Heavy-duty machinery for dismantling, assembly, pressing, fabrication and component handling.

Motor Rewinding

Specialised facilities for stator, rotor, armature and coil rewinding of large electrical machines.

Testing & Inspection

Electrical testing, inspection and non-destructive examination supporting quality verification.

Manufacturing & Machining

Coil forming, brazing, machining and component manufacturing capabilities for specialised work.

OUR INFRASTRUCTURE

Machines & Workshop Equipment

Our workshop is equipped with specialised machinery for electrical machine repair, rewinding, manufacturing, machining, thermal processing, testing and heavy engineering.

Industrial Baking Chamber 14 ft x 8.5 ft x 9.5 ft Thermal Processing

Industrial Baking Chamber

Large-capacity chamber for controlled heating, drying and curing applications during electrical machine refurbishment.

14 ft × 8.5 ft × 9.5 ft
Copper Bar Brazing Machine Manufacturing

Bar Brazing Machine

Specialised brazing equipment for joining and repairing copper bars and conductor connections in large electrical machines.

Copper Bar Brazing
Stator Coil Brazing and Repair Rewinding

Stator Coil Brazing & Repair

Specialised workshop operation for brazing and joining stator conductors and coil connections during rewinding work.

Stator Coil Connections
300 Ton Hydraulic Press Heavy Engineering

300 Ton Hydraulic Press

Heavy-duty hydraulic pressing equipment supporting assembly, dismantling and specialised repair operations.

300 Ton Capacity
HT Coil Forming Machine Manufacturing

HT Coil Forming Machine

Precision forming equipment used to shape high-tension coils and conductors to controlled workshop dimensions.

Precision Coil Forming
Non Destructive Testing and Dye Penetrant Inspection Testing & Inspection

Non-Destructive Testing Facility

Inspection capability for identifying surface-breaking defects, cracks and discontinuities in critical components.

Dye Penetrant Inspection
Dynamic Balancing Machine for 12 Ton Rotor Balancing

Dynamic Balancing Machine

Heavy-duty balancing equipment for precision balancing of rotors and other large rotating electrical machine components.

Up to 12 Ton Rotor
30 Ton EOT Overhead Crane Material Handling

30 Ton EOT Crane

Heavy-duty overhead lifting system for safe handling and positioning of large motors, generators, rotors and components.

30 Ton Lifting Capacity
HT Coil Forming and Conductor Preparation Equipment Manufacturing

Coil Forming & Conductor Equipment

Specialised equipment for controlled forming, positioning and preparation of conductors and coils.

Coil Manufacturing
Core Stacking and Hydraulic Pressing Equipment Heavy Engineering

Core Stacking & Pressing

Heavy workshop equipment supporting core assembly, pressing and controlled positioning of electrical machine components.

Core Assembly
24 Foot Heavy Duty Industrial Lathe Machining

24 ft Heavy-Duty Lathe

Large-scale machining equipment for turning, refurbishment and precision work on shafts, rotors and mechanical components.

Heavy-Duty Precision Machining
Industrial Motor Test Panel Testing & Inspection

Motor Test Panel

Dedicated electrical testing and measurement equipment used for inspection, verification and commissioning activities.

Electrical Testing
Electrical Machine Core Replacement Manufacturing

Electrical Machine Core Assembly

Workshop capability for core preparation, replacement and assembly during major electrical machine refurbishment.

Core Replacement
Large Motor Stator Rewinding Rewinding

Large Motor Stator Rewinding

Specialised stator rewinding facility for large electrical machines, including conductor placement and insulation work.

Large Stator Rewinding
5 MW Electrical Machine Rewinding Rewinding

5 MW Machine Rewinding

Large-machine rewinding and refurbishment capability for high-power industrial electrical equipment.

5 MW Class Machine
800 kW Armature Rewinding Rewinding

800 kW Armature Rewinding

Large-scale armature refurbishment and winding capability for high-power electrical machines.

800 kW Armature
Industrial Electrical Engineering Workshop Facility Heavy Engineering

Workshop Facility

Comprehensive industrial workshop facility supporting electrical machine repair, rewinding, manufacturing, machining, assembly and refurbishment activities.

Industrial Workshop
Electrical Motor Site Service and Maintenance Motor Repair

Site Service & Maintenance

On-site electrical engineering, motor maintenance, inspection, troubleshooting and repair support for industrial installations.

Industrial Site Service
Synchronous Rotor Rewinding Rewinding

Synchronous Rotor Rewinding

Specialised rotor rewinding and refurbishment capability for synchronous electrical machines and large industrial rotating equipment.

Synchronous Rotor
Surge Test of Rotary Converter Testing & Inspection

Surge Testing of Rotary Converter

Electrical surge testing used for assessing winding insulation integrity and identifying potential turn-to-turn insulation weaknesses.

Surge Testing
CO2 Cleaning of Electrical Machine Components Motor Repair

CO₂ Cleaning Facility

Controlled CO₂ cleaning process for removing contamination from electrical machine components while minimising mechanical contact and surface damage.

CO₂ Cleaning
Ultrasonic Testing of Copper Bars Testing & Inspection

Ultrasonic Testing of Copper Bars

Ultrasonic inspection facility for examining conductor bars and identifying internal discontinuities or defects during electrical machine refurbishment.

Ultrasonic Testing
Industrial Motor Sleeve Bearing Assembly Motor Repair

Sleeve Bearing Assembly

Assembly and refurbishment of sleeve bearing systems used in large industrial motors and rotating electrical machines.

Bearing Assembly
Motor Testing with Forced Oil Lubrication Testing & Inspection

Motor Testing with Forced Oil

Controlled motor testing using forced oil lubrication systems to support evaluation of large rotating machines under operating conditions.

Forced Oil Testing
Manufactured High Tension Electrical Coil Manufacturing

HT Coil Manufacturing

Manufacturing and preparation of high-tension coils for large electrical machines, with controlled forming, insulation and conductor preparation.

HT Coil Manufacturing
Electrical Machine Core Stacking and Staggering Heavy Engineering

Core Stacking & Staggering

Precision core stacking and staggering operations for electrical machines, ensuring controlled positioning of laminated core sections during assembly.

Core Stacking
2 MW Electrical Machine Rewinding Rewinding

2 MW Machine Rewinding

High-power electrical machine rewinding and refurbishment capability for large industrial motors and generators in the 2 MW class.

2 MW Class Machine
Motor Generator Set for Electrical Testing Testing & Inspection

Motor-Generator Set Testing

Motor-generator test set used for controlled electrical testing, performance verification and evaluation of rotating electrical machines.

MG Set Testing
Industrial Motor Test Run Testing & Inspection

Motor Test Run

Operational test run of refurbished electrical motors to verify mechanical performance, electrical behaviour and overall operating condition.

Operational Testing
TESTING & WORKSHOP FACILITIES

Testing Equipment & Machinery Facilities

Our facility is equipped with specialised testing equipment, heavy-duty machinery and engineering infrastructure to support electrical machine testing, repair, rewinding, refurbishment, machining, balancing and performance verification.

List of Testing Equipments

  1. AC High Voltage Machine – 40 KV
  2. DC High Voltage Machine – 40 KV
  3. Tan–Delta Machine – 12 KV
  4. Vibration Meter
  5. Digital Megger – 5 KV
  6. Variable LT Auto-Transformer – 325 KVA, 400 A
  7. Alternator for Motor Testing – 1000 KVA, 6.6 KV
  8. Transformer for Motor Testing – 1000 KVA, 6.6 KV / 11 KV
  9. Micro Ohms Meter
  10. Surge Comparison Machine – Up to 40 KV
  11. Noise Level Meter
  12. Thermal Imaging Camera
  13. Growler Test Set
  14. No-Load Trial Run of DC Motors
  15. No-Load Trial Run of LT and HT Motors (3.3, 6.6 KV & 11 KV) up to 3 MW at Rated Voltage and Rated Speed

List of Machinery & Facilities

  1. Workshop Area (Shed No. 1 – 160 ft × 55 ft × 40 ft & Shed No. 2 – 68 ft × 47 ft × 20 ft)
  2. 24 Ft., 12 Ft. & 8 Ft. Heavy Duty Lathe Machine
  3. 30 Ton, 10 Ton & 5 Ton Capacity Overhead Crane (EOT)
  4. Dynamic Balancing Machine – 20 Ton & 3000 RPM
  5. Dynamic Balancing Machine – 4 Ton & 3000 RPM
  6. Forced Oil Lubrication System for Sleeve Bearing
  7. Hydraulic Press – 300 Ton
  8. T-Slotted Motor Test Bed – 3000 × 2000 × 300 mm
  9. Ultrasonic Test Set
  10. VPI Facility up to 450 Frame Motor
  11. Coil Spreading Machine – Pneumatic
  12. Electrically Heat Control Moulding Machine
  13. Air Compressor Machine
  14. Industrial Vacuum Cleaner
  15. Hydraulic Puller up to 150 Ton
  16. Laser Alignment Kit
  17. Automatic Temperature Control Baking / Heat Chamber – 14 ft × 8.5 ft × 9.5 ft, 42 KW
  18. Bearing Induction Heater – Bore Diameter 20–300 mm, Temperature 20–250 °C
  19. Bearing Puller
  20. Inside & Outside Micrometer up to 500 mm
  21. Vernier Caliper up to 1000 mm
  22. TIG & MIG Welding Machine
NEED INDUSTRIAL SUPPORT?

Talk to Our Engineering Team

Contact Adak Electricals for industrial motor repair, rewinding, testing, balancing and engineering services.

Contact Us
Our Office

P.O : Jote Shibrampur, Maheshtala, South 24 Parganas, West Bengal 700141

+91 8420008064/55

info@adakelectricals.com

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09:00 am - 17:00 pm

Sunday

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